Particle board (PB) based on wood as raw materials, shavings, glue, auxiliary equipment, hot pressed density 550-750kg / M 3 man-made sheet. It has a fine smooth surface structure of the core layer gradient, and has good heat insulation, sound insulation and good machining properties, is widely used in manufacturing furniture, high-end cabinets, speakers, and other interior construction and transport. We produce an annual output of 15000-100000 cubic meters of particle board equipment, in a dry, auxiliary equipment, hot press has done a great section in the technical modifications, reduce investment, improve the quality of the products
Automatic Short Cycle Melamine Press Particle Board Laminated Machine*Particle board production line making factory Main Features*
Multi-layers hot press group includes automatic Loader, Unloader, Push &pull trigger device, Same time closing device and Hot press. Production capacity may be various from 3,000cbm to 200,000cbm according to customer's request.The heating medium is conduction oil. The hot press group is installed with a simultaneous closing device and a thickness gauge. Under the action of pressure and temperature, after a certain period of time, the adhesive is solidified and the slab is pressed into rough board with designed density. Cooled on the flap cooler, the rough board is cut to two pieces by a cross-cut saw, and then stacked for intermediate storage till the adhesive fully cured.
An exhaust hood is installed above the hot press, and the exhaust gas generated from the hot pressing is discharged to the outside by a cooling fan installed on the roof.
1) All machines of this line is made from super quality steel plate, Q235A and Q345 steel plate.
2) All machines are controlled by the DELTA PLC(PLC BRAND YOU CAN SELECT)
3) Give you best solution according to your budget
4) Quick installation and maintence service after particle board line sales.
Production Details
Processiing
Production process
1. Wood shaving preparation section
Option I:
Wood, twigs and other short and small materials, sent to the drum chipper feeding belt conveyor. The qualified wood chips cut by the chipper are sent to the wood chip bins for intermediate storage via the discharging belt conveyor and the bucket elevator. The chips are then made into qualified wood shavings by the ring flaker and are wind delivered to the wet shavings bin.
Option II
Wood raw materials are fed into the long log flaker by a feeding conveyor, and are cut into qualified shavings and are wind delivered to the wet shavings silo.
Option III
Long wood and other long products are sent to the long log flaker by a feeding conveyor, and are cut into qualified shavings once and is wind delivered to the wet planer bin.
Branches and other short materials, sent to the drum chipper feeding belt conveyor. The qualified wood chips cut by the chipper are sent to the wood chip bins for intermediate storage. The chips are then made into qualified wood shavings by the ring flaker and wind delivered to the wet shavings bin.2. Drying and screening section
Quantitatively output shavings from wet bin are fed to a rotary dryer via a screw conveyor. The dried wood shavings are then sent to a screen machine for screening by a screw conveyor. A spark detection device is provided on the screw conveyor of the dryer. Once the alarm is triggered, the dry material can be automatically discharged outside the system. The selected rough shavings are re-processed into a shaving machine, and together with the sieved core layer shavings, are conveyed by a screw conveyor to air-separator. The screened qualified surface shavings are wind delivered to the surface shavings silo. The qualified air-separated shavings are sent to the core shavings store for intermediate storage. The classified coarse material is sent to the grinding machine and crushed, and then combined with the screened core layer shavings and then wind delivered to the surface shavings silo. According to the different proportions of the core layer and surface layer when different thicknesses are produced, part of coarse shavings can be quantitatively transferred to the grinding machine to make into surface shavings.
3. Glue preparation section
This section includes the preparation and delivery of paraffin emulsion and curing agent solution, additive storage and mixing glue preparation and glue system. The mixed glue is proportioned in a centralized gluing mixer. Controlled by a PLC program, the automatic metering, continuous proportion, and quantitative glue and adjustments are allowed.
4. Sizing section
Core and surface layer is sizing separately. The wood shavings are quantitatively output from the silo, passed through a vibrating feeder, and continuously weighed by a metering device and then evenly entered a ring-type mixer. The glue mixer fully mixes the incoming shavings with the atomized glue, uniformly applies the glue, and automatically adjusts the amount of glue according to the change of the amount of shavings, so as to keep the constant sizing rate.
5. Forming & hot press section
After sizing, the surface and core layer shavings are sent via belt conveyor to the mobile airflow forming machine. Two groups of opposite airflow nozzles blow out the shavings to form the particleboard slab with a fine and uniform upper and bottom layers and size-grade structure. The formed chipboard is cut to the required length by a cross-cut saw, and the chips are fed back to the paving machine via an air delivery system. After the single-layer hot press completes the hot pressing, the synchronously forming conveyor transports the blank board out of the press, meanwhile feed the slab into the press. Unqualified slabs will be returned to the wet silo via recycling devices for reuse.
6. Edge trimming section
The pressed blank board enters the output roller conveyor with scales, is centered and weighed. And then the blank board is transmitted to the vertical and horizontal saws. Scraps will be returned to the wet silo. The board is transported via the roller conveyor to the forklift roller table and then forklift to the intermediate storage.
8. Sanding section
The stored board is sent to the sanding system. The sanding system consists of a hydraulic lifting platform, a roller conveyor, and a wide-belt sander. After sanding, the finished board is inspected and graded and sent to the finished product warehouse. Main advantages:Our hot press is equipped with a microcomputer control system for both manual and automatic control. With a simple push of a button you can control a whole set of processes including pressing plate ascending, closing, pressure adding, pressure maintaining, timing and pressing plate descending.
Our main products: complete plywood equipment, complete particleboard equipment, complete MDF equipment, short-cycle laminating equipment, complete block board equipment and other wood-based machinery. Moreover we can produce hot press, cold press, forming machine, edge trim saw, glue spreader and other woodworking machines according to customers' requirement.
Company Introduction
Founded in year of 1993, LINYI RUIFENG MACHINERY FACTORY now is one of the professional wood-based panel machinery manufacturers in China. 25 years' hard work and innovation, RUIFENG becomes to the most reliable brand in domestic market. We do produce all kinds of wood machinery, especially the Forming machine, Cold press, Hot Press, Dryer as well as other machines. And we are capable to produce whole production lines like OSB Line, MDF/HLD Line, Particle Board Line, Block Board Line as well as Plywood Line. We successfully installed wholes lines in Russia, Uzbekistan, Vietnam, Ethiopia as well as other countries.
We have Engineering team to make layout design for customers and to supply reasonable solutions according to request like the raw materials, the designed annual output, the environment policy as well as other facts. And we have Technician team to supply customers professional after-sales service like overseas installation, worker's training, equipment adjustment and equipment maintenance.
From domestic market to overseas market, RUIFENG grows up to be stronger and will be much more stronger in the cooperation with more and more customers all over the world.
Our serviceWe have more than 20 years manufacturing experience,we are factory, not just trading company we will supply you the reliable quality and timely technical support service.
Pre-sale services:
1.Provide the free consultation of the equipment
2.Provide the standard device and the flow chart
3.According to the clients' special requirement, offering the reasonable plan and
free design helping to select the equipment.
4. Welcome to visit our factory
Services during the sales:
1. Whether you will come (or not) we will let you know the latest progress of producing machines in a timely manner of
2. Inspect&running the machine before leaving the factory no matter you come or not
After service:
1.Professional oversea installation team,with much experience of installing and debugging
2.Helping to train operator,make them solve any problems by themselves.
FAQ1. Q:A FACTORY OR A DEALERS?
A:We are a factory who have been producing wood based panel machinery for 25 years.
2. Q:QUALITY CONTROL?
A: Each machine will be tested three times before delivery.
3. Q:DELIVERY TIME?
A: 30-90 days upon receiving deposit.
4. Q:Factory Layout Design?
A:We have engineer team to make layout drawing for customers for free.
5. Q: After-sales Service?
A: We have technician team to help customers on installation.
6. Q:WARRANTY?
A: One-year warranty,and we supply parts and service all the time.
7. Q:PAYMENT TERMS?
A: T/T, L/C are accepted.
8. Q:MOQ?
A: The MOQ is 1 set.
9. Q: How to go to your factory?
A: There's three flights per day from SHANGHAI, one flights per day from GUANGZHOU. It takes 45 mins from airport(LINYI AIRPORT) to our factory.
